Crathco PIC-33A Service Manual

0807 Form # CC-302-20Part # 62780Crathco®Powdered Beverage DispensersService ManualforPIC 1, 2, 3, 4, 5, 6 PSD 1, 2, 3, 4, 5, 6PIC 23A, PIC33A, PIC43A

Quarterly CleaningCleaning the Steam Recovery Plenum Tray WARNING: Risk of electric shock; Disconnect from power before servicing!1. Remove the side a

Crathco® Powdered Beverage Dispensers Page 11A preventative maintenance visit should be performed every 6 to 12 months, depending on usage. The follow

Draining the Tank (PIC 2/3/4 )Always empty the tank before shipping. 1. Prepare a heat resistant container to drain the tank water into.2. Unplug the

Replacing Whipper Motors on Machines Manufactured Prior to Fall 1998:1. Left motor may be changed with 61116-01 (round motor) if you install a single

Replacing Dump Valves, Dump Valve O-rings, and/or Tank Grommets1. Remove the dump valves located behind side access panels, by loosening the dump va

Replacing Water Tank on Machines with Serial # 339304 and Lower: (cont.)4. Disconnect dump valve wiring and tubing in left access opening and remove

Removal of Inlet Valve1. Disconnect power.2. Drain tank. (see page 12)3. Remove rear access panel.4. Disconnect black hose from fan.5. Remove two

Removal of Thermistor1. Disconnect power.2. Remove machine lid. (Figure JJ)3. Disconnect thermistor wires. (Figure KK)4. Lift out thermistor and

Removal of Heater Relay1. Disconnect power.2. Remove front access panels. 3. Remove wires from relay. (Note locations of wires before removing.)4.

Crathco® Powdered Beverage Dispensers Page 19

Warning LabelsThe following warning labels were on your dispenser when it was shipped from the factory. They should remain onyour dispenser in good,

Page 20 Crathco® Powdered Beverage DispensersTroubleshooting GuideOnly a qualified service technician should perform Electrical and mechanical adjustm

Troubleshooting Guide (cont.)Only a qualified service technician should perform Electrical and mechanical adjustments or repairs. Always dis-connect

Page 22 Crathco® Powdered Beverage DispensersPIC 1 Chassis Parts(units with serial numbers beginning with “L”)634936349363493

PIC 1 Hopper Bracket(units with serial numbers beginning with “L”)Crathco® Powdered Beverage Dispensers Page 23

PIC 1 Door Assembly(units with serial numbers beginning with “L”)Page 24 Crathco® Powdered Beverage Dispensers

Crathco® Powdered Beverage Dispensers Page 25PIC 1 Tank Assembly(units with serial numbers beginning with “L” or “T”)( * )(*) = 71610 REPAIR KIT FOR D

Page 26 Crathco® Powdered Beverage DispensersPIC 1 Chassis Parts(units with serial numbers beginning with “T”)63493 63493 63493

PIC 1 Hopper Bracket(units with serial numbers beginning with “T”).!.!.!#,!-0ĤĤ)$Ĥ(/3%.!,!-0Ĥ'2%%. 

PIC 1 Door Assembly(units with serial numbers beginning with “T”)Page 28 Crathco® Powdered Beverage Dispensers630976309763097

Crathco® Powdered Beverage Dispensers Page 29PIC 2/3 Chassis Parts

Part #61319, Located on the outside on the back of the dispenserPart #61326, Located on the outside on the left of the dispenserPart #61325, Located o

PIC 2/3 Hopper BracketPage 30 Crathco® Powdered Beverage Dispensers

Crathco® Powdered Beverage Dispensers Page 31PIC 2/3 Tank Assembly

PIC 2/3 Door AssemblyPage 32 Crathco® Powdered Beverage Dispensers

Crathco® Powdered Beverage Dispensers Page 33PIC 4 Chassis Parts63493

PIC 4 Control Bracket AssemblyLidBasePage 34 Crathco® Powdered Beverage Dispensers

Crathco® Powdered Beverage Dispensers Page 35PIC43A Control Bracket Assembly

Page 36 Crathco® Powdered Beverage DispensersPIC 4 Hopper BracketFunnel WhipperShroud

Crathco® Powdered Beverage Dispensers Page 37PIC 4 Hopper62639 Hopper Assy 5.5# PIC4 (use for sugar-based powders)62640 Hopper Assy 11# PIC4 (use for

Page 38 Crathco® Powdered Beverage DispensersPIC 4 Tank Assembly7DQN)LQDO$VVHPEO\,7(0123$5712'(6&5,37,21 7DQN$VV\3,&

Crathco® Powdered Beverage Dispensers Page 39PIC 4 Door Assembly

Start-Up Procedures for Pump Units (PIC 2P & PIC 3P only)NOTE: Pump units are not designed to be plumbed to pressurized water source.1. Place a fi

PIC 4 Final AssemblyPage 40 Crathco® Powdered Beverage Dispensers

Crathco® Powdered Beverage Dispensers Page 41PIC 5 Casing Assembly (Part # 62813)PIC 5 Base Assembly (Part # 62819)63493

PIC 5 Lid Assembly(Part # 62810)PIC 5 Control Bracket Assembly(Part # 62974)Page 42 Crathco® Powdered Beverage Dispensers61133245121ITEM NO. PART NO.

Crathco® Powdered Beverage Dispensers Page 43826353623373915111042038313121461918292117163271752416253331 3034222862850 - Hopper Brkt Asy PIC5 Funnel

Page 44 Crathco® Powdered Beverage Dispensers

Crathco® Powdered Beverage Dispensers Page 454014015395712810320341819211616166ECN2075, MJB, 5/25/06PIC5 manual -5 rev. CPIC5 - FINAL ASSEMBLY2324252

Page 46 Crathco® Powdered Beverage DispensersPIC 6 Casing Assembly (Part # 62872)PIC 6 Lid Assembly (Part # 62874)PIC 6 Base Assembly (Part # 62876)63

PIC6 Manual-2rev. RELMJB, 1/14/04ECN188862875 - Door Assembly PIC6984151011273119ITEM NO. PART NO. DESCRIPTION CONFIG DESCR1 62888 Door Brkt Wldmt, PI

Page 48 Crathco® Powdered Beverage Dispensers22212193213311025126728113514333183542934306208PIC6 Manual-3.drw1762863, Hopper Brkt Assy PIC69153637Funn

Crathco® Powdered Beverage Dispensers Page 49PIC 6 Final Assembly 6291762922Drain Grid PIC6629926298162914

How to Dispense a Cup of CappuccinoOn models with manual dispense switches (Refer to serial tag to verify model number of your machine)1. Place cup

Page 50 Crathco® Powdered Beverage DispensersPIC 1 120V and 120/240V “Q” Model Wiring

Crathco® Powdered Beverage Dispensers Page 51PIC 1 230V “E” Model Wiring

Page 52 Crathco® Powdered Beverage DispensersPIC1KE or PIC1KAE, 230V “E” Model Wiring

Crathco® Powdered Beverage Dispensers Page 53PIC1K or PIC1KA 120 & 120/240 “Q” Model Wiring

Page 54 Crathco® Powdered Beverage DispensersPIC1KAEW or PIC1KEW Wiring

Crathco® Powdered Beverage Dispensers Page 55CAP1AE or CAP1E 230V “E” Model Wiring

Page 56 Crathco® Powdered Beverage DispensersPIC 2/3 120 & 120/240V “Q” Model Wiring

Crathco® Powdered Beverage Dispensers Page 57

Page 58 Crathco® Powdered Beverage DispensersPIC33AE 230V “CE” Model Wiring with 3-Portion Touch Pads

Crathco® Powdered Beverage Dispensers Page 59PIC 2/3 100 & 200V “J” Model Wiring

Drink Strength AdjustmentTools Required: #2 Phillips ScrewdriverWarning: Risk of Electric Shock! Always turn off power to machine while servicing or m

Page 60 Crathco® Powdered Beverage DispensersPIC23A, PIC33A 100 & 200V “J” Model Wiring with 3-Portion Touch Pads

Crathco® Powdered Beverage Dispensers Page 61PIC3E or PIC3AE, 230/240VAC 50/60Hz Model Wiring with Remote Portion Control

Page 62 Crathco® Powdered Beverage DispensersPIC 4 Wiring

Crathco® Powdered Beverage Dispensers Page 63PIC43A 120V & PIC43AQ 120/240V Wiring

PIC43AZ and PIC43AWZ Model Wiring with 3-Portion TouchpadPage 64 Crathco® Powdered Beverage Dispensers

Crathco® Powdered Beverage Dispensers Page 65PIC4Z, PIC4AZ, PIC4WZ, PIC4AWZ 240V Model Wiring

PIC 5/6 WiringPage 66 Crathco® Powdered Beverage Dispensers

Crathco® Powdered Beverage Dispensers Page 67

Grindmaster® Coffee Grinders and Brewers • PrecisionBrew™ Brewing Systems • Espressimo® Espresso MachinesCrathco® Hot Beverage Dispensers • Crathco® C

Drink Strength Adjustment for Model PIC2J & PIC3J (Refer to Figure D)Tool required: #2 Flat Head screwdriver 1. Dispense a drink to determine if d

Page 8 Crathco® Powdered Beverage DispensersTo Reassemble 1. Replace the o-ring onto the whipper shaft.2. Replace the whipper blade by aligning the f

WEEKLY (cont.)Reassembling the Hoppers (PIC 1/2/3/5/6) (Refer to Figure I)IMPORTANT: All components must be completely dry prior to reassembly.1. Plac